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Estimating

Change Order Management

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A change order (CO) is a formal amendment to the GMP contract that modifies scope, cost, or schedule. After the GMP is signed, any work outside the contracted scope must go through the CO process before the contractor proceeds. Change orders are mini-estimates — the same skills used to price the original GMP apply to each CO.


TypeInitiatorCost Responsibility
Owner-Directed ChangeOwner adds or removes scopeOwner pays (adds to GMP)
Constructive ChangeOwner action causes cost without formal directionOwner pays — must be documented
Unforeseen ConditionsSite conditions different from contract documentsOwner pays (subject to differing site conditions clause)
Design OmissionsDesign team missed scope clearly part of project intentIn DB, contractor usually absorbs unless excluded in BOE
Design DevelopmentDesign evolves from Class 3 to IFC and adds costAbsorbed by contingency (if within scope) or CO (if new scope)
Regulatory / Permit ConditionsAHJ requires more than spec’dDepends on contract language; typically shared risk
Time Extension OnlySchedule impact without cost impactNo GMP change; schedule adjusted

  1. Log in the CO register immediately with CO number, date, and description
  2. Determine the trigger type
  3. Do NOT proceed with the work until the CO is formally approved — unless safety requires immediate action (document everything)

Write a scope of work for the change:

  • What work is being added or deleted?
  • Which contract documents establish the change?
  • What are the scope boundaries (what’s in, what’s out)?

Method A: Lump Sum — detailed estimate: QTO + sub quotes + direct cost + GC impact + escalation + contingency + fee

Method B: Time and Materials (T&M) — track actual labor hours, materials, equipment daily; apply agreed markups. Use when scope is unknowable in advance or emergency work required before pricing. Always establish T&M rate schedule in the GMP contract upfront.

Method C: Unit Prices — use pre-agreed unit prices from the GMP contract schedule × measured quantity. Good for predictable work types (earthwork CY, concrete CY).

Every change has a potential schedule impact. Determine:

  • Does this change extend the critical path?
  • If so, by how many days?
  • Cost of schedule extension = extended general conditions per day × days

Even if the CO scope cost is small, a 30-day extension at $4,500/day gen cons = $135,000 in additional cost.

Required CO submittal package:

  • CO number, project name, date
  • Description of change (reference drawing/RFI/direction that triggered it)
  • Detailed cost backup (quantities, unit rates, sub quotes)
  • Schedule impact analysis
  • Total cost request (cost + time)
  • Signature block for owner approval

CO #DescriptionDate SubmittedAmount RequestedStatusApproved AmountApproved Date
CO-001mm/dd$Pending
CO-002mm/dd$Approved$mm/dd

Constructive Changes — Critical for DB Estimators

Section titled “Constructive Changes — Critical for DB Estimators”

A constructive change is a situation where the owner’s actions effectively direct a change without a formal CO. Examples:

  • Owner’s design team issues a drawing revision that adds scope
  • Owner demands faster schedule — accelerating adds cost
  • Owner withholds a decision, causing delay

How to protect yourself:

  1. Issue a written Notice of Potential Change (NPC) as soon as the event occurs
  2. Document all impacts in writing (daily reports, emails, meeting minutes)
  3. Do NOT wait until project completion — most contracts have 30–90 day notice periods after which claims may be waived

ComponentTypical Range
Direct labor and material costAt cost
Sub markup (GC overhead on sub work)5–10% of sub’s cost
Home office overhead5–10% of direct cost
Profit5–10% of direct + overhead
Bond (if bonded CO)Bond rate × CO amount

Negotiate the CO markup structure into the GMP contract before construction starts — trying to negotiate per-CO creates disputes.


Scenario Example: 35,000 SF Food & Bev Expansion

Section titled “Scenario Example: 35,000 SF Food & Bev Expansion”
CO #DescriptionTriggerAmountSchedule Impact
CO-001Owner adds third dock positionOwner-directed+$87,500+14 cal days
CO-002Existing 6” gas line found 3’ off as-builtUnforeseen+$31,000+7 cal days
CO-003MEP coordination required FP system redesignDesign coordinationAbsorbed in contingency0
CO-004Owner deletes interior mezzanine (VE)Owner-directed-$62,000-10 cal days
Net Change+$56,500+11 cal days
Original GMP$21,400,000
Revised GMP$21,456,500

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